Fully Automatic Paver Block Plant 6000 sqft & 20,000 Paver Block per Shift Machine

Step by Step Single Line Rubber Mould Paver Blocks Manufacturing Process:

1.Automated Batching & Weighing: The process begins at the batching plant, where raw materials (aggregates/sand) are exactly weighed according to your recipe.

2. Material Transfer: The weighed aggregates are transported to the planetary mixer via the material transfer conveyor. Simultaneously, cement is fed into the mixer through a dedicated screw conveyor.

3. Smart Mixing: Inside the planetary mixer, the concrete is blended perfectly. Water and construction chemicals are automatically added using dual dosing systems, which can be configured as either weight based or time based for precise moisture control.

4. Top Layer (Colour) Preparation: In a separate manual colour mixer, workers prepare the vibrant top layer mix. This coloured mix is manually poured into the rubber moulds up to a height of 8mm to 10mm.

5. Initial Vibration (Colour Setting): The colour filled moulds are placed onto the first 2 vibrator tables. This settles the pigment, removes air voids, and ensures a smooth, glossy top finish.

6. Bottom Layer (Concrete) Filling:I The perfectly mixed concrete from the planetary mixer drops into a concrete dozer/dosing system. From here, the concrete is manually filled into the moulds directly over the settled colour layer.

7. Final Vibration & Compaction: The fully loaded moulds move across the remaining 2 vibrator tables. Passing through all 4 tables ensures maximum density, eliminating internal air pockets to guarantee high compressive strength.

8. Stacking & Curing: The finished moulds are stacked onto wooden pallets and left to set overnight.

9. Demoulding: The next day, the cured paver blocks are easily and safely removed from the rubber moulds using a high efficiency demoulding machine.

The Double Line Automatic Rubber Mould Paver Blocks Manufacturing Mechanism

The core manufacturing process batching, mixing, filling, vibrating, and demoulding remains exactly the same as the single line process. However, the critical difference lies in material distribution.

Instead of a standard transfer conveyor, the double line plant utilizes a Reverse Forward Conveyor. This intelligent conveyor is positioned between the batching plant and the two planetary mixers. It shifts material left or right, feeding the exact required batches to each planetary mixer one by one. This ensures continuous, uninterrupted concrete production across two simultaneous packing lines, effectively doubling your daily block output.

Instead of a standard single direction belt, the weighed aggregates drop onto an intelligent Reverse Forward Conveyor. This conveyor sits directly between the two planetary mixers.

How it works: The batching plant weighs the first batch, and the conveyor runs forward to dump the material into Mixer A. Immediately after, the batching plant weighs the second batch, and the conveyor runs in reverse to dump the material into Mixer B.

This alternating feed ensures that both planetary mixers are continuously supplied with fresh raw materials one by one.

Because both mixers are operating simultaneously, you now have two independent production lines feeding concrete to the manual filling stations and across the expanded 12 table vibration system. The result is a perfectly synchronized, high speed operation that effortlessly doubles your daily block output while maintaining elite level quality control.